Lithium-Ion Battery Cabinets

Chemstore is introducing a full range of lithium-ion battery cabinets.

Chemstore is now offering a full range of Asecos and Ecosafe lithium-ion battery charging cabinets. The entire catalogue is well suited to meet any company’s needs and budgets. Scroll down to view our full range.

 

To ensure the safety of people and property, we have created a safety storage solution for Lithium-ion batteries. Lithium-ion batteries have many risks of which the most known and the most frequent is ‘thermal runaway’ which can be due to a rise in the temperature of the environment, a shock, or a problem with the assembly of the battery.

When charging lithium-ion batteries heat can be generated, if this heat output is too high, a fire may occur, for example, if the lithium-ion battery, charger or cable is defective. Another major risk factor is thermal runaway of lithium-ion batteries. To combat this major issue we introduced a lithium-ion battery cabinet.

If you have larger battery storage needs perhaps you need to look at our Electorvault range.

Chemical Warehouses

Here at Chemstore we listen to our clients requirements and design bespoke storage solutions to suit your needs.

Our Chemical warehouses are made to comply with HSG71 guidelines and can be tailored to suit your specification needs, whether that is:

  • Temperature control (Cold stores, ambient or hot rooms)
  • Fire Suppression Systems (Gas, Foam, Water or specific compatible media)
  • Fire Rated  (including all Atex internal electrical components where required)
  • Lighting
  • Remote monitoring
  • FIFO control operations
  • LIFO control operations
  • Quarantines areas
  • Restricted access control
  • CCTV
  • Clean room areas
  • Mobile Laboratory systems
  • Fully automated extraction systems
  • Fully bunded segregation of chemicals

Trust in our reputation for developing and delivering market-leading products and services for hazardous materials handling.

Improving the level of safety in your workplace is where our work begins. From there, we’ll help you reduce your risk, liability and downtime, and therefore increase productivity. Plus, we’ll take you beyond the legal standards for Health & Safety and Corporate Social Responsibility, with products and services that are also designed to exceed your performance expectations.

Here are just a few examples of what makes Chemstore stand out from the crowd:

Full design service

Find out how a tailor-made solution could work for you. Discuss your specific site requirements with us and we’ll engineer a bespoke proposal that slots right in with your needs.

Fast turnaround

Your deadlines are our priority. We manufacture to strict, in-house quality guidelines and can deliver to suit your deadlines. Plus, our experienced steel fabricators operate to the highest possible standards of excellence.

Quality you can count on

You’ll benefit from a 10 year structural guarantee on most products.

Thermovault – Temperature Controlled Bunded Drum/IBC Stores

Chemstore’s Thermovault – Temperature Controlled Stores are stand-alone and relocateable.

Thermovault is available as an insulated design option or a Fire Rated option, which are designed to provide secure, controlled storage for temperature sensitive materials. We offer a full range of sizes together with a bespoke design service to suit your requirements with heating and cooling options.

We also offer Drum & IBC’s Enclosures designed to heat the contents of standard drums and IBC’s from freezing, ambient or even hotter to your required processing temperature.

Features:

  • Full range of sizes and temperature ranges.
  • Full technical advice and Design Service: manufactured to customers specific requirements.
  • Fully adjustable. Set temperature band (eg. 0o–60oC) or maximum/minimum allowable temperature.
  • LCD temperature display and printout.
  • High levels of insulation.
  • Audible alarm and beacon.
  • Full operator safety features.
  • Suitable for Indoor or Outdoor location.
  • Delivered to site fully assembled, minimal lead time.
  • Electric or steam heat source.
  • Internal recirculation fan ensures even distribution of heated air.
  • Explosion protected electrical apparatus (suitable for Zone 1 & 2).
  • Fully bunded.
  • Stainless steel or galvanised interior.

 

Five steps for safer storage of flammable substances

While there is widespread appreciation of the need to store flammable substances safely warehouse fires are still a regular occurrence and incorrect storage of flammable substances is often found to play a part in these incidences.

When such a fire occurs it is not necessarily the case that there is a complete disregard for safety, but there are some common mistakes that we witness during site visits that put premises and people at increased risk.

One example is the assumption that storing drums containing flammable substances in an off-the-shelf chemical store means they are safe when this may well not be the case. Often standard stores don’t offer thermal protection which means once the weather heats up the products inside the store do too at which point they can start to give off a flammable vapour and become hazardous.

This is a very simple example but the reality is that storing flammable substances is rarely straight forward with every site having a bespoke set of factors that need to be taken into consideration. It’s therefore useful to consult a hazardous storage expert to ensure that you find the most appropriate solution for your needs but this doesn’t mean you can’t do some ground work first to help you build a picture of your requirements.

The most useful reference tool you have when looking at how to store a flammable substance safely is the product’s Safety Data Sheet (SDS) which will either be provided with the product or be available online – if in doubt contact the manufacturer/supplier. Safety Data Sheets can seem overwhelming at first glance but once you know what you are looking for they are actually quite easy to navigate and the following steps can help.

1. Identify the chemical. First of all, you need to know what you’re dealing with so refer to sections 1& 2 of the Safety Data Sheets to identify the substances you want to store and their associated hazards. Once you have this information use section 9 of the Safety Data Sheet to identify the flashpoint of the substance – make sure you are clear about the difference between the flashpoint and the auto-ignition temperature as it is a common mistake to get these confused. A misconception is that the flashpoint of a liquid is the temperature at which it auto ignites – this is incorrect – the temperature at which it auto ignites is called the autoignition temperature. The flashpoint is the temperature at which the liquid gives off flammable vapour. It is not the liquid but the vapour that ignites, so storing a product below this temperature means that no flammable vapour is created. Controlling the temperature also has another benefit that the flammable or hazardous material may work better in process or application when stored at a certain temperature, this temperature can be found in Section 7 of the Safety Data Sheet.

2. Consider compatibility. If you are storing more than one substance, consider whether they are compatible as certain chemicals need to be segregated within a storage facility.  Refer to Section 10 of the Safety Data Sheet to identify incompatible materials.

3. Define the application. Consider how you are using the substances as this will affect the level of risk. Bulk storage of unopened items in sealed containers poses a much lower risk of giving off a flammable vapour than storing products in use where a seal has been broken and lids may not be replaced properly. That said, manufactured sealed containers can cause an issue when stored above the flashpoint and the container is trying to release the vapour because the vapour has nowhere to go which will create pressurised containers that eventually burst or go bang. Remember that you need to think about what will happen to your store if a fire breaks out elsewhere in your facility as well as the risk of a fire breaking out within the store itself.

4. Combat the risks. Think about how you can combat these risks using a hierarchy of hazard controls approach. First, consider whether you could use an alternative substance that poses less of a risk. If this isn’t possible think about what you can do to reduce the risks. Firstly think about thermal protection and temperature control – ensuring a product is stored at the correct temperature as per the Safety Data Sheet will help to prevent flammable vapours from occurring – you also need a way of monitoring this temperature – preferably via a remote system that will alert you of any critical changes in temperature. Next consider whether you need an extraction systems to remove vapour in the event that it does get released, once again this needs to include VOC/gas detection monitoring so you receive an alert if there is a rise in vapour so you can address the situation. The next step is to think about fire detection systems to raise the alarm if you have a fire – a double knock system can reduce false alarms so this might be worth considering. Your unit also needs to include the most appropriate fire suppression media which varies depending on the hazard and will be highlighted in Section 5 of the Safety Data Sheet. Frustratingly sometimes the information within these sections can seem contradictory, for example within the Safety Data Sheet for acetone Section 5 recommends using water sprays but not to use water jets – this is why consulting an expert in hazardous storage is advisable.  There is also currently some confusing and contradictory information surrounding the most appropriate media for extinguishing lithium-ion battery fires. This reiterates why it is important to consult a hazardous storage expert with experience in these areas.

5. Have a fire response plan. Anyone storing flammable substances needs to be able to instantly know what’s in their building and what you’ve done to protect your site and the surrounding neighbourhood so ensure you have a detailed inventory that can be accessed quickly in the event of an incident. For example Chemstore’s cloud-based hazardous material management software system, Chempli, which can be specified with a unit, includes a QR code that can be featured outside a building or at a security gate enabling the user to instantly access the relevant information in the event of an incident.

Conclusion

This is a very basic guide to some of the factors that need to be taken into account when planning the storage of flammable substances but hopefully it provides enough information to give you an understanding of the needs on your site. If you are in any doubt about your current storage arrangements, or you are in the process if specifying a new system, contact Chemstore Engineering today for a free site survey.

Battery Transport Boxes

The potential hazards involved in the production, storage, and transportation of lithium-ion batteries are considerable. In the years ahead, the use of lithium-ion batteries, battery cells and battery modules will continue to increase dramatically in all industrial applications. The need for battery transport boxes will be crucial. During transport, it is important to be aware that damaged lithium-ion batteries must always be referenced as dangerous goods. Depending on the method of transport, the corresponding packaging standards are derived from the internationally applicable standards and provisions of the ADR, but also from the IATA-DGR, ICAO-TI, the IMDG as well as the RID in conjunction with UN3090, UN3091, UN3480 and UN3481.

 

Chemstore is now offering a premium line of battery transport boxes. Packing group 1 is an ideal solution for damaged, defective and unsafely transportable lithium-ion batteries up to 400 kg.

Packing group 2 provides a safety system for storage and transport in accordance with ADR SP376, P908 for defective lithium-ion batteries

 

Fill in the Battery Transport Checklist at the bottom of the page to get the perfect battery storage solution for your needs.

Protective Suits

Coveralls

Chemical Microporous Coverall

Microporous fabric provides soft and flexible fitting wearing.
Seams with high protection of particulates and low level of liquid sprays or splashes.

– Microporous fabric in 3 different gsm for Standard, Heavy duty and light-weight choices.

– with hood and elasticated face opening/wrist/ankles

– available for knitted cuffs, thumb loops, and reflective tape

– anti-static treatment

– white AND blue colours available

 

Protection Level

CE Cat. III, Type 5B, 6B

Product use

EN 14126 Safety Symbol

·  Biological hazards and infective agents

–  Painting and dustproof

·  Industrial cleaning

·  Emergency services

·  Industrial pharmaceutical manufacturing

–  Agriculture and veterinary service

 

Electric car revolution welcome but safety is paramount

Chemstore UK welcomes the Government’s announcement that all new vehicles in Britain will be electric from 2035 and the positive impact this will have on the environment, however when it comes to the technology behind electric vehicles – lithium-ion batteries – it must be remembered that safety is paramount.

Lithium-ion batteries have quickly become ubiquitous powering so many of our every day devices from mobile phones and laptops to power tools. However their risks are still poorly understood.

Lithium-ion batteries are now a common contributor to household fires and they have become a serious hazard in waste and recycling centres as people casually dispose of them within their household waste with little understanding of the dangers they pose. They are also present a serious hazard within industrial premises.

One major issue is that they are vulnerable to thermal runaway, an uncontrollable chain reaction during which the high heat created by the failing cell can develop to the next cell, causing it to also become thermally unstable. Once ignited, the batteries can also emit toxic fumes and battery cells can reignite hours after an initial fire has been extinguished making them extremely unpredictable for the fire service to deal with.

Why lithium-ion battery fires start is unclear but manufacturing defects and contamination, damage in transit and over charging are all thought to play a role. If they are not appropriately segregated there is also the risk of them being affected by a fire that has started elsewhere which can have devastating consequences.

More questions than answers

The reality is that there are more questions than answers at the moment about lithium-ion battery safety and even the fire service is learning as we go. Research is underway which will hopefully provide some clarity but it is prudent to manage lithium-ion batteries with the utmost caution until we fully understand their risks, handling them with care and keeping them in specialised safe storage facilities, such as Chemstore’s Electrovault range, segregated from other hazards.

As trusted specialists in hazardous materials, at Chemstore UK, we are already working with leaders in the automotive and motorsports industry to ensure they are handling and storing their lithium-ion batteries in line with best practice as it is currently understood.

However whether you are an electric car manufacturer handling and storing vast quantities of lithium-ion batteries, or just dealing with this technology in small amounts, it is important not to overlook this omnipresent risk.

Chemstore UK offers a range of indoor and outdoor handling and storage solutions for lithium-ion batteries as well as providing bespoke storage options. Contact us today on 020 8704 1807 to find out more.

Company fined following extensive fire at chemical site

Chemical company LMA Services Ltd has been sentenced for safety breaches after a fire which quickly took hold of buildings and storage areas at the site.

Leeds Magistrates’ Court heard that on 30 June 2016, the fire started during a chemical dispensing operation in a Warehouse on Halifax Way, Pocklington Industrial Estate, Pocklington. Heptane, a highly flammable liquid, was being decanted from a bulk storage container into 4-litre metal cans. The operator dropped the can he was filling, exited the warehouse quickly and raised the alarm. He did not suffer any serious injury. The fire spread quickly and destroyed the warehouse, the adjacent warehouse and an external storage area between the two.

An investigation by the Health and Safety Executive (HSE) found that the process involved placing a bulk container of heptane onto racking at a height of about 1.5m. A table was then positioned beneath the bulk container onto which a small electrical weighing scale was positioned. Metal cans were placed onto the scale and an employee filled the cans by weight by manually operating a tap on the bulk container in the warehouse building.

A flammable vapour created during the process came into contact with an ignition source causing the vapour to ignite. HSE’s investigation found that the most likely source of ignition was a spark from the electrical weighing scales.

LMA Services Ltd of Halifax Way, Pocklington Industrial Estate, Pocklington pleaded guilty to breaching Regulation 6 (3) of the Dangerous Substances and Explosive Atmospheres Regulations 2002. The company has been fined £14,000 and ordered to pay £2,377 in costs.

After the hearing, HSE inspector Dave Stewart commented: “The risks associated with the decanting operation were not fully understood by the company. There were potential ignition sources present within the area where a flammable vapour was likely to occur.

“This case highlights the importance of assessing risks associated with flammable atmospheres. Employers should ensure that adequate measures are taken to reduce the formation of flammable atmospheres so far as is reasonably practicable, and to ensure that only suitable electrical equipment is used in areas where a flammable atmosphere may be present.”

For advice and guidance on safe flammable liquid storage, or to book a free site survey, contact Chemstore UK today on 0208 704 1807.

 

Case Study: Storing Acetone

When professional nail product distributor, Pure Nails, was looking for a storage solution for safely storing Acetone within their factory before it was forwarded for onward distribution, they turned to Chemstore UK.

As Acetone is highly flammable it needed to be housed in a 90minute fire rated structure but it also needed to be easily accessible so orders could be fulfilled quickly and efficiently.

Following a site visit from Account Manager, Stephen Mansell, Chemstore UK proposed a bespoke Firevault unit which measured 14m long and, rather than housing standard pallet racking, incorporated front and back access for easy loading and unloading of boxes.

Stephen Mansell explains: “The Acetone remains within its manufactured sealed containers during the time that Pure Nails handles it so it is unlikely to be the source of a fire, but due to Acetone’s highly flammable nature, it was essential to keep it protected from potential fires started elsewhere within the premises.  The bespoke Firevault was the perfect solution because it ensured when storing Acetone the product could be protected from fire without hindering the company’s operations.”

Nathan Palmer, Head of Operations, Pure Nails comments: “From their first site visit through to the design and approval of the Firevault to it arriving and being installed in great condition onsite, we were very impressed with both the product and service provided by Chemstore UK.

“Getting the unit into the factory was really impressive. I would definitely recommend using them.”

 

 

 

 

 

Get ready for winter with temperature-controlled storage

How do colder months affect chemical storage in the workplace?

As winter approaches and colder temperatures start to hit, it’s worth remembering that climate has an impact on quality and safety.

BP2
A fuel-testing module supplied by Chemstore to a BP UK site

Quality control
Temperature control is a critical factor when storing quantities of valuable products such as solvents, adhesives and coatings. It is essential in many industrial processes to maintain the optimal temperatures for these products to obtain the highest product quality for goods produced. For processes such as paint mixing, adhesive appliances and ingredient storage – companies need correct temperature controlled storage that is both compliant and fit for purpose.

Chemstore specialises in the manufacture of bespoke temperature controlled chemical stores that can be designed specifically for your product requirements.

Click here to see one of Chemstore’s temperature controlled solutions in action featuring the new touch-screen delta control panel.

For more information, just contact one of our sales team today and get prepared for the winter ahead. Call +44 20 8704 1807 or  email sales@chemstore.co.uk