Electrovault – Lithium-Ion Storage and Charging Solution

Chemstore Electrovault logo lithium-ion battery storage

 

Lithium-Ion Battery Store – Introducing Electrovault Lithium-Ion Battery Storage

Our Electrovault storage units are made to comply with RC61 guidelines for Battery storage and can be tailored to suit your specifications. Fully customisable to any size, no size too big or too small.

Optional extras include:

  • Atex Rated Temperature control
  • Atex Rated Humidity Control
  • Atex Rated Gas detection systems
  • Fire Suppression Systems
  • Fire Rated  (including all Atex internal electrical components where required)
  • Atex Lighting
  • Remote monitoring systems
  • FIFO control operations
  • LIFO control operations
  • Fire-rated and segregated Quarantine areas
  • Restricted access control
  • Fully automated extraction systems

 

Over two billion Lithium-ion cells are produced every year, but major safety concerns surround battery storage, quarantine procedures, transport/disposal of damaged batteries and thermal runaway. During a thermal runaway, the high heat created by the failing cell can develop to the next cell, causing it to also become thermally unstable. A battery pack can be destroyed within minutes or last for hours as each cell runs away.  An irreversible thermal event in a lithium-ion battery can be initiated in several ways, by spontaneous internal or external short-circuit, overcharging, external heating or fire or even mechanical abuse.

During a thermal runaway hydrogen fluoride HF, phosphorus pentafluoride (PF5) and phosphoryl fluoride (POF3) are released, studies have shown that using water as a fire suppressant may also increase the formation of HF.

Trust in our reputation for developing and delivering market-leading products and services for hazardous materials handling.

Improving the level of safety in your workplace is where our work begins. From there, we’ll help you reduce your risk, liability and downtime, and therefore increase productivity. We’ll take you beyond the legal standards for Health & Safety and Corporate Social Responsibility, with products and services designed to exceed your performance expectations.

 

Here are just a few examples of what makes Chemstore stand out from the crowd:

 

Full design service

Find out how a tailor-made solution could work for you. Fully customisable Lithium-Ion Battery Storage. Discuss your specific site requirements with us and we’ll engineer a bespoke proposal that slots right in with your needs.

 

Fast turnaround

Your deadlines are our priority. We manufacture to strict, in-house quality guidelines and can deliver to suit your deadlines. Plus, our experienced steel fabricators operate to the highest possible standards of excellence.

 

Quality you can count on

You’ll benefit from a 10-year structural guarantee on most products.

Firevault – Flammable Storage

Gasvault – Gas Cylinder Stores

Gasvault logo white

Chemstore’s range of solutions for Gas Cylinder Storage

The range of Gas Cylinder Cages is specifically designed to provide a safe, ergonomic range of compliant storage solutions for gas cylinders.

Every Gasvault can be custom-made to any specifications you require, whether you are storing 1 gas cylinder or 100; Chemstore can manufacture a bespoke solution. If you need a custom solution please get in touch today.

  • We have designed and manufactured in accordance with the BCGA (Guidance for the storage of Gas Cylinders in the workplace).
  • Full structural certification and a 10-year structural warranty are available on Gasvault units.
  • All cylinders are stored upright and secured with chain restraints.
  • Open mesh panels prevent the accumulation of harmful/explosive gases.
  • Cylinders of incompatible gases can be stored in the same store by employing a fire-rated segregation wall.
  • Empty cylinders can be segregated from full containers and are clearly labelled.
  • If stored externally, weather-proof roofing is required to protect cylinder fittings from rainwater.
  • Raised flooring should also protect the cylinders from corrosive bases &  groundwater erosion.

 

Gas Cylinder Cage Features

 

  • Heavy-duty steel construction for Gas Cylinder Storage cages.
  • Option of sliding or hinged access doors – fully lockable.
  • Mesh gates and ventilation panels ensure adequate ventilation and prevent a build-up of potentially explosive gas leaks.
  • Non-slip galvanised floor & ramp.
  • Firewalls are supplied where required.
  • Full range of sizes to suit all cylinder sizes and applications.
  • All units have fixed arms and retaining chains to prevent accidents and ensure maximum use of space.
  • Delivered to site fully assembled.
  • Units can easily be relocated with fork trucks.
  • No site works are required.
Lithium-Ion Battery Cabinets

Chemstore is introducing a full range of lithium-ion battery cabinets.

Chemstore is now offering a full range of Asecos and Ecosafe lithium-ion battery charging cabinets. The entire catalogue is well suited to meet any company’s needs and budgets. Scroll down to view our full range.

 

To ensure the safety of people and property, we have created a safety storage solution for Lithium-ion batteries. Lithium-ion batteries have many risks of which the most known and the most frequent is ‘thermal runaway’ which can be due to a rise in the temperature of the environment, a shock, or a problem with the assembly of the battery.

When charging lithium-ion batteries heat can be generated, if this heat output is too high, a fire may occur, for example, if the lithium-ion battery, charger or cable is defective. Another major risk factor is thermal runaway of lithium-ion batteries. To combat this major issue we introduced a lithium-ion battery cabinet.

If you have larger battery storage needs perhaps you need to look at our Electorvault range.

ionGuard – Emergency Response Battery Boxes

Chemstore is proud to introduce its latest innovation, the ionGuard. A lithium-ion battery box thermal runaway suppression system. The ionGuard uses a natural mineral-based extinguishing agent to neutralise any lithium-ion battery fires.

The ionGuard can be custom made to fit any battery size, fully bespoke to your lithium-ion battery storage needs.

 

The battery box housing unit has a 2mm solid sheet steel floor to allow easy loading of the damaged battery pallet by forklift. As well as, Rockwool insulation under the floor level for improved thermal retention.

Once closed, the integrated hopper can be opened manually to dump the mineral-based extinguishing agent to encase the battery with a 150mm thick layer. The hopper locking mechanism will be fitted with fusible links to open in the event of thermal runaway allowing the extinguishing agent to be deployed automatically.

 

The Chemstore ionGuard is designed to be used with an infill product. PyroBubbles® are an ideal filling agent and they offer compliance to UN3480 & UN3090. To read more about PyroBubbles click here.

 

The environmentally friendly, mineral-based extinguishing agent used for firefighting and prevention of problematic fires including metal, lithium-ion battery cells, and combustible liquids. The small lightweight spheres are composed of non-crystalline glass granulates repurposed from recycled glass with tiny pores on the inside. The engineered formulation of grain sizes produces optimal fire suppression results and can be adjusted for varied industrial applications.

Like glass, the granules melt at a high temperature. The granulates absorb heat in the process of melting, cooling the fire while forming an impervious glass layer over the fire load. A reaction with oxygen is prevented.

Chemstore expands lithium-ion battery storage range with BSK-1

Chemstore, the leading expert in hazardous materials storage and a trusted specialist in lithium-ion battery safety, has introduced the BSK1 – Battery Charging and Transport Case. This innovative solution ensures the safe charging, storage, and transport of lithium-ion batteries.

The  BSK-1 fire has been developed to meet the highest safety standards for lithium-ion battery storage and transport. Its unique cable gland design allows users to safely charge their batteries within the case, ensuring maximum safety and convenience. The case’s lightweight and robust construction, coupled with its easy handling, makes it suitable for both indoor and outdoor use.

 

Key features of the BSK-1 fire protection case include:

 

•  Affordablility: BSK-1 is available for less than £500 per unit

Fire-resistant interior fittings: Derived from cutting-edge fire and explosion protection technologies, including dust-free PyroBubbles cushions.

Maximum protection: The case maintains an outside temperature below 100 °C, with no emission of flames or splinters in the event of an emergency, providing top-tier protection for people and their surroundings.

High dielectric safety: Suitable for strong power tools or defective batteries, ensuring versatile use.

Tested technology: Developed according to the latest hazardous goods technology and successfully tested in real-time fire scenarios.

Capacity: Accommodates a maximum dangerous goods weight of 8 kg with inner dimensions of 520 x 320 x 245 mm.

 

Rising incidence of lithium-ion battery fires

 

There has been a significant rise in the use of lithium-ion batteries globally, driven by the growing popularity of power tools, electric vehicles, and portable electronics. However, this surge in usage has also led to a concerning rise in lithium-ion battery fires, with UK fire services attending 46% more fires linked to lithium-ion batteries in 2023 than 2022. The impact of lithium-ion battery fires can be devastating; a factory fire in South Korea in June 2024, involving exploding lithium-ion batteries tragically resulted in 22 fatalities and highlights the urgent need for reliable and safe storage solutions .

 

Speak to the experts

 

As the go-to experts for lithium-ion battery storage, Chemstore has become the preferred partner for industry leaders across multiple sectors, including construction, education, logistics and motorsport, where the demand for safe battery storage is paramount.

The BSK-1 represents the latest addition to Chemstore’s expanding range of lithium-ion battery storage solutions, which includes safety products at every stage of the process when working with lithium-ion batteries, including: –

  • External fire rated modules for bulk storage of batteries
  • Fire rated internal cabinets for storage and charging of batteries within the workplace
  • Range of battery storage and transport boxes for all sizes and types
  • Emergency response quarantine cases for critical / failing batteries

Mike Brodie, Managing Director of Chemstore, commented on the launch: “The BSK1 – Battery Charging and Transport Case is a simple yet effective solution to the increasingly common problem of safely charging, storing, and transporting lithium-ion batteries. Whether for power tools, ebike/escooter charging or defective batteries, the BSK-1 offers peace of mind that batteries are protected.”

“We are thrilled to expand our lithium-ion battery storage offering, reinforcing our commitment to providing cutting-edge solutions that address the evolving needs of our customers and ensure the highest safety standards.”

For more information on the BSK-1 fire protection case and other lithium-ion battery storage solutions, click here.

Chemical Warehouses

Here at Chemstore we listen to our clients requirements and design bespoke storage solutions to suit your needs.

Our Chemical warehouses are made to comply with HSG71 guidelines and can be tailored to suit your specification needs, whether that is:

  • Temperature control (Cold stores, ambient or hot rooms)
  • Fire Suppression Systems (Gas, Foam, Water or specific compatible media)
  • Fire Rated  (including all Atex internal electrical components where required)
  • Lighting
  • Remote monitoring
  • FIFO control operations
  • LIFO control operations
  • Quarantines areas
  • Restricted access control
  • CCTV
  • Clean room areas
  • Mobile Laboratory systems
  • Fully automated extraction systems
  • Fully bunded segregation of chemicals

Trust in our reputation for developing and delivering market-leading products and services for hazardous materials handling.

Improving the level of safety in your workplace is where our work begins. From there, we’ll help you reduce your risk, liability and downtime, and therefore increase productivity. Plus, we’ll take you beyond the legal standards for Health & Safety and Corporate Social Responsibility, with products and services that are also designed to exceed your performance expectations.

Here are just a few examples of what makes Chemstore stand out from the crowd:

Full design service

Find out how a tailor-made solution could work for you. Discuss your specific site requirements with us and we’ll engineer a bespoke proposal that slots right in with your needs.

Fast turnaround

Your deadlines are our priority. We manufacture to strict, in-house quality guidelines and can deliver to suit your deadlines. Plus, our experienced steel fabricators operate to the highest possible standards of excellence.

Quality you can count on

You’ll benefit from a 10 year structural guarantee on most products.

Thermovault – Temperature Controlled Bunded Drum/IBC Stores

Chemstore’s Thermovault – Temperature Controlled Stores are stand-alone and relocateable.

Thermovault is available as an insulated design option or a Fire Rated option, which are designed to provide secure, controlled storage for temperature sensitive materials. We offer a full range of sizes together with a bespoke design service to suit your requirements with heating and cooling options.

We also offer Drum & IBC’s Enclosures designed to heat the contents of standard drums and IBC’s from freezing, ambient or even hotter to your required processing temperature.

Features:

  • Full range of sizes and temperature ranges.
  • Full technical advice and Design Service: manufactured to customers specific requirements.
  • Fully adjustable. Set temperature band (eg. 0o–60oC) or maximum/minimum allowable temperature.
  • LCD temperature display and printout.
  • High levels of insulation.
  • Audible alarm and beacon.
  • Full operator safety features.
  • Suitable for Indoor or Outdoor location.
  • Delivered to site fully assembled, minimal lead time.
  • Electric or steam heat source.
  • Internal recirculation fan ensures even distribution of heated air.
  • Explosion protected electrical apparatus (suitable for Zone 1 & 2).
  • Fully bunded.
  • Stainless steel or galvanised interior.

 

Hazvault – Bunded Chemical Storage Corvault – Bunded Drum & IBC Stores for Corrosives